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Dismantle and assemble multi-cylinder four-stroke petrol engines

KHU-AUT-0402

Australian Equivalent
AURTTE008
Elements
6
Learning Outcomes
26

This unit describes the performance outcomes required to dismantle and reassemble a multi-cylinder four-stroke engine. It requires the learner to plan and prepare the task; dismantle the engine and inspect the components; reassemble the engine and check the engine operation; and maintain the work area, tools and equipment. It applies to those undertaking a Vocational Education and Training in Schools (VETiS) or pre-vocational qualification as preparation to entering the automotive service and repair or automotive manufacturing industry. The unit is designed for use in a highly supervised context and is not suitable for use in a vocational qualification. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Elements & Learning Outcomes

6
E1Prepare to dismantle and re-assemble a multi-cylinder four-stroke petrol engine
0402.E1.O1Safety and environmental requirements are sourced and interpreted
0402.E1.O2Task instruction is interpreted and engine to be worked on is identified
0402.E1.O3Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted
0402.E1.O4Potential hazards and risks associated with task are identified and reported to workplace supervisor
0402.E1.O5Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications
E2Dismantle engine and clean its components
0402.E2.O1Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements
0402.E2.O2Engine is cleaned according to manufacturer specifications and workplace procedures
0402.E2.O3Engine is dismantled without causing damage to components, tools or equipment
0402.E2.O4Engine components are cleaned and arranged for identification according to workplace procedures
E3Identify, inspect and measure engine components
0402.E3.O1Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures
0402.E3.O2Engine and components are measured and results compared against manufacturer specifications
0402.E3.O3Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified
0402.E3.O4Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified
0402.E3.O5Engine component inspection results are recorded
E4Inspect engine cooling system and components and identify type
0402.E4.O1Information on the function, type and components of cooling system is sourced and interpreted
0402.E4.O2Cooling system components are identified and inspected according to manufacturer specifications
0402.E4.O3Cooling system component inspection results are recorded
E5Re-assemble engine and perform operational tests
0402.E5.O1Information on engine seals, sealants and gaskets is sourced and interpreted
0402.E5.O2Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements
0402.E5.O3Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment
0402.E5.O4Engine is tested for correct assembly and operation
0402.E5.O5Engine re-assembly and testing procedures are recorded
E6Complete work processes
0402.E6.O1Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures
0402.E6.O2Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures
0402.E6.O3Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary
0402.E6.O4Workplace documentation is processed according to workplace procedures
SEAL — South East Asia Learning Identifier & Skills Portal · Prepared for MLVT Executive approval and TVET institute review · Derived from the Australian National Training Register (training.gov.au, CC-BY) and aligned to the Cambodian Qualifications Framework and DSC Standard Training Packages · Delivered via Gibble SMS · July 2026