Cambodian Skills Delivery Model

SEAL National Course Catalogue · MLVT / National Training Board

Sector Frameworks

1,164

Qualifications

15,161

Competency Units

10,938

Elements

41,782

Learning Outcomes

2,822

Assessment Packages

Assemble engine blocks and sub-assemblies

KHU-AUT-0430

Australian Equivalent

AURTTM004

Elements

Learning Outcomes

This unit describes the performance outcomes required to assemble a short engine block and sub-assemblies, and check clearances and tolerances in an engine reconditioning process. It involves preparing for the task, selecting the correct assembly procedure, carrying out the assembly and performing post-assembly testing, and completing workplace processes and documentation. It applies to those working in the automotive service and repair industry. The engine blocks and sub-assemblies include those in vehicles from all sectors of the industry. This unit does not cover fitting semi-finished sleeves, or boring and honing cylinders. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Elements & Learning Outcomes

E1Prepare to assemble engine block and sub-assembly

0430.E1.O1Job requirements are determined from workplace instructions

0430.E1.O2Information is sourced, procedures and methods are analysed, and appropriate tools are selected for assembling engine block and sub-assemblies

0430.E1.O3Tools and measuring equipment are prepared and checked for serviceability

0430.E1.O4Hazards associated with the work are identified and risks are managed

0430.E1.O5Pre-assembly cleaning of engine components is carried out according to safety and environmental requirements, and components are laid out in logical order

0430.E1.O6Replacement component parts are checked for size and suitability according to manufacturer specifications and job requirements

E2Check engine block and sub-assembly clearances and tolerances

0430.E2.O1Clearances and tolerances are measured to the tolerance required by manufacturer specifications

0430.E2.O2Clearances and tolerances are adjusted according to workplace procedures and to the tolerance required by manufacturer specifications

E3Assemble engine block and engine sub-assembly

0430.E3.O1Engine sub-assemblies are assembled in correct order and without damage, against manufacturer specifications and tolerances and according to workplace procedures and relevant Australian standards and safety requirements

0430.E3.O2Engine blocks are assembled in correct order against manufacturer specifications and tolerances and according to workplace procedures, relevant Australian standards, and safety requirements, and without causing damage to components or systems

0430.E3.O3Assembled components are measured according to manufacturer specifications and workplace procedures

0430.E3.O4Assembled component clearances and tolerances are adjusted according to workplace procedures and to the tolerance required by manufacturer specifications

E4Complete assembly process

0430.E4.O1Final inspection is made to ensure finished work complies with workplace requirements

0430.E4.O2Bright surfaces are treated with rust prevention solution and engine block and sub-assemblies are prepared for further process or storage according to workplace procedures

0430.E4.O3Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

0430.E4.O4Workplace documentation is processed according to workplace procedures