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Repair vehicle thermoplastic body panels and components

KHU-AUT-0498

Australian Equivalent
AURVTN017
Elements
3
Learning Outcomes
13

This unit describes the performance outcomes required to repair vehicle interior and exterior thermoplastic panels and components. It involves preparing for the task, selecting and using specialist thermoplastic repair tools and materials, repairing thermoplastic components to pre-paint condition, and completing workplace processes and documentation. It applies to those working in the automotive body repair industry. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Elements & Learning Outcomes

3
E1Prepare to repair thermoplastic body panels and components
0498.E1.O1Job requirements are determined from workplace instructions
0498.E1.O2Original equipment manufacturer (OEM) or authorised agency’s specifications for thermoplastic panel and component repairs and relevant safety data sheets (SDS) are sourced and interpreted
0498.E1.O3Repair method is selected, and materials are checked for quality and prepared
0498.E1.O4Hazards associated with the work are identified and risks are managed
0498.E1.O5Tools and equipment, including personal protective equipment (PPE), are identified and checked for serviceability
0498.E1.O6Work area is prepared and work is planned to minimise waste and use time efficiently
E2Carry out repair activities
0498.E2.O1Suitable thermoplastic welding, fusion techniques and adhesives, including adhesion promoter where applicable, are used to repair thermoplastic body panels and components according to safety and environmental requirements
0498.E2.O2Body filler that is formulated for the repaired thermoplastic is selected and used
0498.E2.O3Repairs are completed to pre-paint condition according to specifications of OEM or authorised agency and workplace procedures
E3Complete work processes
0498.E3.O1Final inspection is made to ensure work meets workplace expectations and thermoplastic body panels are presented ready for painting
0498.E3.O2Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
0498.E3.O3Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
0498.E3.O4Workplace documentation is processed according to workplace procedures
SEAL — South East Asia Learning Identifier & Skills Portal · Prepared for MLVT Executive approval and TVET institute review · Derived from the Australian National Training Register (training.gov.au, CC-BY) and aligned to the Cambodian Qualifications Framework and DSC Standard Training Packages · Delivered via Gibble SMS · July 2026