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ព្រះរាជាណាចក្រកម្ពុជា · KINGDOM OF CAMBODIA

Cambodian Skills Delivery Model

SEAL National Course Catalogue · MLVT / National Training Board
អត្តសញ្ញាណប័ណ្ណសិក្សាអាស៊ីអាគ្នេយ៍ការរៀនសូត្រពេញមួយជីវិត • អធិបតេយ្យដោយការរចនាSEALSOUTH EAST ASIA LEARNING IDENTIFIERកម្ពុជា២០២៦
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Sector Frameworks
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Assessment Packages

Lesson 2.2 — The Service Plug: Breaking the Battery

PC 2.2: remove the RESS service plug or manual service disconnect (MSD) to depower the HV system. The MSD physically opens the middle of the battery string — with it removed, even a welded-shut contactor cannot energise the bus, and on most designs the main HV fuse comes out with the plug. Glove up (Class 0, air-tested, over-protectors on), face shield down, one hand where practicable. Designs vary: lever-and-slide (Toyota/Lexus), twist-and-pull (Nissan LEAF), bolt-secured plates (some BYD/Hyundai) and low-voltage interlock connectors. The plug's own interlock tells the vehicle it has been pulled — never bypass or tape an interlock closed. Location: under rear seats, in the boot floor, under the centre console, or behind an underbody cover — the manual tells you, not your memory of a different model.

Depower sequence 1Prepare & verify manufacturer procedureCorrect workshop manual · PPE inspected · barriers up 2Ignition OFF · key ≥ 5 m from vehiclePrevents remote/proximity re-energisation 3Disconnect 12 V SELV negative terminalDrops the HV contactors — insulate the lead 4Remove Service Plug / MSD — gloves ONLever, twist or pull per OEM · lockout-tag it 5Wait for capacitor dischargeTypically 5–10 min — OEM manual states exact time 6VERIFY ZERO VOLTS — test before touchProve meter → test HV bus < 5 V DC → prove meter again SECURE THE PLUG SERVICE PLUGIN YOUR POCKET or in a locked box with aDANGER tag on the vehicle.No third party can refit itwhile you are under the car.
PC 2.4 — SECURE THE PLUG. The removed service plug goes in your pocket or a locked box with a DANGER tag on the steering wheel. If the plug stays on the bench, anyone can refit it while your hands are inside the vehicle.
SEAL — South East Asia Learning Identifier & Skills Portal · Prepared for MLVT Executive approval and TVET institute review · Derived from the Australian National Training Register (training.gov.au, CC-BY) and aligned to the Cambodian Qualifications Framework and DSC Standard Training Packages · Delivered via Gibble SMS · July 2026