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Repair and replace vehicle structural damage

KHU-AUT-0499

Australian Equivalent
AURVTN018
Elements
3
Learning Outcomes
15

This unit describes the performance outcomes required to repair the structural damage of vehicle body components using straightening and replacement techniques. It involves preparing for the task, selecting and using specialist tools and equipment, fitting, aligning and welding structural sections, finishing repairs to pre-paint condition, undertaking a final inspection of body repair work, and completing workplace processes and documentation. It applies to those working in the automotive body repair industry. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Elements & Learning Outcomes

3
E1Prepare to repair and replace vehicle structural damage
0499.E1.O1Job requirements are determined from workplace instructions
0499.E1.O2Structural repair and replacement information is accessed and interpreted from original equipment manufacturer (OEM) or authorised agency’s specifications
0499.E1.O3Materials for repair are selected and checked for quality
0499.E1.O4Hazards associated with the work are identified and risks are managed
0499.E1.O5Tools and equipment are selected and checked for serviceability
0499.E1.O6Work is planned to identify methods, minimise waste, and use time efficiently
E2Carry out structural straightening, realigning and welding procedures
0499.E2.O1Damaged components are removed as required, according to OEM or authorised agency’s recommended procedures and equipment
0499.E2.O2Components are straightened using OEM or authorised agency’s approved equipment and procedures
0499.E2.O3Repaired or replacement components are fitted and aligned, and measurements are checked against OEM or authorised agency’s specifications
0499.E2.O4Repaired or replaced components are welded according to OEM or authorised agency’s specifications, methods and equipment, and safety and environmental requirements
0499.E2.O5Assistance is sought from authorised personnel where straightening, realigning and welding of components disturb vehicle trim or electrical, mechanical or air conditioning systems
E3Complete work processes
0499.E3.O1Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and components are presented ready for painting
0499.E3.O2Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
0499.E3.O3Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
0499.E3.O4Workplace documentation is processed according to workplace procedures
SEAL — South East Asia Learning Identifier & Skills Portal · Prepared for MLVT Executive approval and TVET institute review · Derived from the Australian National Training Register (training.gov.au, CC-BY) and aligned to the Cambodian Qualifications Framework and DSC Standard Training Packages · Delivered via Gibble SMS · July 2026