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Repair adhesive bonded structural damage on vehicles

KHU-AUT-0517

Australian Equivalent
AURVTN123
Elements
3
Learning Outcomes
15

This unit describes the skills and knowledge required to repair bonded vehicle body panels and structures using an adhesive attachment method. This unit involves preparing for the task, selecting and using specialist tools and equipment, removing bonded structural damage, repairing panel sections, applying approved adhesives and realigning the structural repair, and completing workplace processes and documentation. The unit applies to those working in the automotive body repair industry. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Elements & Learning Outcomes

3
E1Prepare to repair adhesive bonded structural damage
0517.E1.O1Determine job requirements from workplace instructions
0517.E1.O2Access and interpret original equipment manufacturer (OEM) or authorised agency’s required bonding and repair procedures
0517.E1.O3Select and prepare adhesive specifications, application instructions and bonding materials
0517.E1.O4Identify hazards associated with the work and manage risks
0517.E1.O5Select and check adhesive application tools and equipment and personal protective equipment (PPE) for serviceability
0517.E1.O6Plan work to identify adhesive bonding methods, minimise waste, and use time efficiently
E2Remove and replace bonded sections
0517.E2.O1Check replacement panels and components against vehicle specifications and for quality
0517.E2.O2Remove bonded panels and structures according to OEM procedures and without causing damage to system or components
0517.E2.O3Repair bonded panels and structures according to OEM procedures and store until required
0517.E2.O4Refit bonded panels and structures using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements
0517.E2.O5Select and apply sealants according to OEM or authorised agency’s specifications and workplace procedures
0517.E2.O6Clean bonded panels and structures without causing damage to systems or components
E3Complete work processes
0517.E3.O1Conduct final inspection according to workplace procedures and confirm vehicle is ready for use
0517.E3.O2Clear work area and dispose of or recycle materials according to workplace procedures
0517.E3.O3Complete documentation according to workplace procedures
SEAL — South East Asia Learning Identifier & Skills Portal · Prepared for MLVT Executive approval and TVET institute review · Derived from the Australian National Training Register (training.gov.au, CC-BY) and aligned to the Cambodian Qualifications Framework and DSC Standard Training Packages · Delivered via Gibble SMS · July 2026