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Repair vehicle aluminium body panels without the use of body filler

KHU-AUT-0518

Australian Equivalent
AURVTN126
Elements
3
Learning Outcomes
13

This unit describes the skills and knowledge required to repair vehicle aluminium body panels without the use of body filler. This unit involves preparing for the task, selecting and using specialist aluminium repair tools and equipment, including tungsten inert gas (TIG) and metal inert gas (MIG) welding equipment, repairing vehicle aluminium body panels, finishing repair to pre-paint condition, and completing workplace processes and documentation. The unit applies to those working in the automotive body repair industry. No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

Elements & Learning Outcomes

3
E1Prepare to repair aluminium body panels
0518.E1.O1Determine job requirements from workplace instructions
0518.E1.O2Access and interpret original equipment manufacturer (OEM) specifications and workplace procedures
0518.E1.O3Identify hazards associated with the work and manage risks
0518.E1.O4Select and check aluminium repair materials, tools and equipment for serviceability
0518.E1.O5Plan work to identify aluminium repair methods, minimise waste, and use time efficiently
E2Carry out repair and heat shrinking activities
0518.E2.O1Identify, remove, strip and prepare aluminium panel to be repaired for repair according to workplace procedures
0518.E2.O2Select tools and equipment to prevent cross-contamination
0518.E2.O3Source and test aluminium welding equipment for operation
0518.E2.O4Use oxyacetylene plant to anneal and heat shrink stretched panel section as required
0518.E2.O5Finish aluminium panel repair to pre-paint condition without the use of body filler using planishing and file finishing techniques, and according to OEM or authorised agency’s approved methods, workplace instructions, and safety and environmental requirements
E3Complete work processes
0518.E3.O1Conduct final inspection according to workplace procedures and confirm vehicle is ready for use
0518.E3.O2Clear work area and dispose of or recycle materials according to workplace procedures
0518.E3.O3Complete documentation according to workplace procedures
SEAL — South East Asia Learning Identifier & Skills Portal · Prepared for MLVT Executive approval and TVET institute review · Derived from the Australian National Training Register (training.gov.au, CC-BY) and aligned to the Cambodian Qualifications Framework and DSC Standard Training Packages · Delivered via Gibble SMS · July 2026